Main technical parameters ：
Type | XDC-2200 | XDC-2200 | XDC-3000 |
Extruder specification | 160 | 180 | 180+180 |
Width of product | 2200mm | 2200mm | 3000mm |
Thickness of Products | 0.02-0.1m'm | 0.02-0.1m'm | 0.02-0.1m'm |
Output | 600kg/h | 800kg/h | 1200kg/h |
Speed | 12m/min | 12m/min | 12m/min |
Advanced Photovoltaic Encapsulation Film Extrusion Solution
The EVA/POE solar film production line is our latest high-performance extrusion equipment specially developed for photovoltaic encapsulation film manufacturing. The production line is widely used for producing EVA solar film, POE solar encapsulation film, EPE co-extruded film, photovoltaic backsheet lamination film, architectural laminated glass film, and indoor soundproof safety glass interlayer film.
The equipment combines advanced extrusion technology, intelligent automation control, precision temperature management, and stable cooling shaping systems to achieve high-efficiency, low-shrinkage, and high-transparency solar film production.
With stable operation, high output capacity, and flexible customized configurations, the line is an ideal solution for solar module manufacturers, photovoltaic material factories, and optical-grade film production enterprises.
Equipment Features
High-Speed Stable Production
The production line adopts optimized extrusion structure and intelligent control technology to ensure stable high-speed operation, excellent film flatness, and uniform thickness distribution during continuous photovoltaic film manufacturing.
Low Shrinkage & Optical-Grade Film Quality
Advanced process design effectively improves film transparency, reduces shrinkage rate, and enhances adhesion performance, meeting the high-quality requirements of solar panel encapsulation film production.
Customized Extrusion Configurations
According to different production requirements, the equipment can be customized with:
● Single-screw extruder
● Multi-screw extrusion system
● Parallel twin-screw extruder
● Two-stage extrusion system
Different configurations help customers optimize production efficiency, raw material utilization, and product performance.
Intelligent Automatic Thickness Control
The integrated online thickness measurement and automatic gauge control system continuously monitors film thickness and automatically adjusts production parameters to ensure stable product quality and reduced material waste.
High-Precision Intelligent Control System
The intelligent control platform provides accurate pressure, temperature, and speed control throughout the entire extrusion process, maximizing production stability and operational efficiency.
Advanced Far-Infrared Annealing Technology
The latest far-infrared tempering process ensures precise temperature control and improved film internal stress release. Stainless steel structure and special insulation materials significantly improve thermal efficiency while reducing energy consumption.
Reinforced Cooling & Shaping System
The five-roller reinforced cooling system and track cooling shaping system ensure:
● Smooth film surface
● Stable cooling performance
● Wrinkle-free film production
● Improved optical quality
Automatic Winding System
The dual automatic winding and unwinding system improves continuous production efficiency, reduces manual operation, and ensures neat finished roll quality.
Production Advantages
Excellent Plasticization Performance
Xindacheng specially designed screw extruders are optimized according to the plasticization characteristics of EVA and POE materials, featuring:
● Stable extrusion pressure
● High output efficiency
● Uniform melt distribution
● Energy-saving operation
● Improved raw material plasticization
Precision Temperature Control System
The advanced temperature control cabinet supports:
● Over-temperature alarm
● Low-temperature alarm
● Automatic data storage
● Formula memory function
Temperature monitoring points are installed on screws, screen changers, distributors, melt pumps, and molds to ensure stable and accurate temperature control during production.
Stable Melt Filtration System
The hydraulic screen changer system ensures continuous production and stable melt filtration, improving film purity and overall encapsulation film quality.
Precision Melt Metering System
The melt metering pump with water-cooling system provides stable melt pressure and accurate extrusion output, ensuring consistent film thickness and smooth surface quality.
Optimized Flow Channel & T-Die Design
The optimized distributor flow channel and precision T-die mold design improve melt uniformity, film flatness, and optical transparency performance.
Applications
The EVA/POE solar film production line is widely used for:
● EVA solar encapsulation film production
● POE photovoltaic film manufacturing
● EPE co-extruded solar film production
● Solar panel module lamination film
● Photovoltaic backsheet encapsulation
● Optical functional film manufacturing
● Architectural laminated safety glass
● Indoor soundproof glass interlayer film
Turnkey Solar Film Manufacturing Solution
We provide complete turnkey engineering solutions for photovoltaic encapsulation film production projects, including:
● Plant layout design
● Utility engineering support
● Extrusion process planning
● Equipment installation & commissioning
● Technical training
● Production optimization support
Xindacheng mature EVA/POE solar film extrusion technology helps customers achieve stable production, low shrinkage, precise thickness control, and high-quality photovoltaic encapsulation film manufacturing.
