High-Quality Pre-Welded Outlet Flexible Pipe Production Line – Saves 60% Installation Time

Introduction: Redefining Efficiency in Drip Irrigation Manufacturing

The Pre-Welded Outlet Flexible Pipe Production Line represents a technological leap forward in agricultural irrigation equipment. By seamlessly integrating ultrasonic punching with automated, high-strength welding, this line delivers an unmatched, leak-proof drip irrigation solution. Engineered for high-demand, large-scale agricultural production, it directly addresses the chronic industry challenges of low pressure resistance, outlet detachment, water waste, and complex installation, setting a new global standard for performance, reliability, and operational efficiency.

Core Innovation: Patented Dual-Fixation Technology for Ultimate Reliability

At the heart of this production line lies a synergistic technological duo. A precision rotating ultrasonic punch creates clean, uniform holes, ensuring consistent water distribution. This is coupled with a powerful 3200W ultrasonic welding system that permanently fuses outlets to the hose body. Crucially, the line employs a patented welding + bolted dual-fixation design. This pressure-locked structure guarantees that outlets remain secure even under extreme field conditions and working pressures up to 0.6MPa, offering 2-3 times higher pressure resistance compared to conventional single-weld PE pipes and completely eliminating leakage risks.

Superior Performance & Product Advantages

The output of this line translates into a superior end-product. The pre-welded hoses are designed for longevity and effectiveness. Their distinctive outer white / inner black co-extrusion design minimizes internal heat absorption, preventing seedling scalding and making them ideal for diverse crops. The excellent sealing performance at every outlet maximizes water-use efficiency, a critical factor for sustainable and resource-conscious farming. This combination of durability, pressure resilience, and optimized design ensures higher crop yields and lower lifetime operational costs for the end-user.

High-Speed, Automated, and Flexible Production

Designed for profitability, this line excels in manufacturing efficiency. It achieves a fully adjustable production speed of 4 to 12 meters per minute, facilitating high-speed continuous operation to meet large-volume orders. The entire process is governed by an intelligent PLC control system, ensuring perfect synchronization from unwinding and tension control to punching, welding, and winding. Integrated automatic deviation correction maintains material accuracy. Its modular construction allows easy customization, producing hoses in 3.5" to 6" specifications with adjustable hole spacing from 100mm to 1500mm, offering exceptional flexibility for different market requirements.

Engineered for Global Ease of Use and Low Maintenance

This line is built not only for the factory but for the global market. The produced hoses feature internationally standardized threaded interfaces, ensuring plug-and-play compatibility with common fittings worldwide. This eliminates the need for costly and cumbersome adapters, reducing on-field installation time by an estimated 60%. Maintenance is equally streamlined; detachable external sealing connectors allow for quick part replacement, minimizing production downtime. The line's robust core components, including servo motors and a compact footprint (20m L x 2m W x 2.5m H), are engineered for 24/7 continuous operation with minimal supervision.

Conclusion: The Smart Investment for Future-Ready Manufacturing

More than just machinery, the Pre-Welded Outlet Flexible Pipe Production Line is a comprehensive, turnkey production solution. It combines patent-protected technology, high automation, proven durability, and global design standards into one powerful package. For manufacturers aiming to lead the market with high-quality, reliable, and efficient drip irrigation products, this line is the definitive investment to enhance capacity, ensure product superiority, and achieve a stronger competitive edge in the growing global agriculture industry.