High Precision EVA/POE Solar Encapsulation Film Extrusion Line

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High Precision EVA/POE Solar Encapsulation Film Extrusion Line
EVA/POE Solar Encapsulation Film Extrusion Line
Uniform thickness, multiple layer options available
Thickness measuring device
PLC control, easy to operate
High Precision EVA/POE Solar Encapsulation Film Extrusion Line
EVA/POE Solar Encapsulation Film Extrusion Line
Uniform thickness, multiple layer options available
Thickness measuring device
PLC control, easy to operate

EVA Solar Film Production Equipment

◆ Mature EVA/POE solar film equipment solution.

◆ Xindacheng has a special screw design that greatly reduces production costs. According to customer needs, it can be diversified and customized: single screw, multi screw, flat twin screw, double stage machine, etc.

◆ Joint control thickness measurement/automatic thickness measurement provides guarantee for high-quality production.

◆ High precision intelligent control provides maximum stability for products.

◆ The latest far-infrared tempering process, precise temperature control, stainless steel and special insulation materials achieve insulation while achieving energy-saving goals.

◆ The five roller reinforced cooling system and track cooling shaping system ensure smooth and wrinkle free products.

◆ Dual automatic winding and unwinding system.

PRODUCTDETAILS

Xindacheng EVA solar film production equipment is designed for manufacturing EVA encapsulant film used in photovoltaic (PV) module encapsulation.

The equipment integrates material feeding, extrusion, film forming, cooling, thickness control and automatic winding to provide stable and continuous EVA solar film production. The configuration can be adjusted according to film width, thickness, output and production requirements.

EVA Solar Film Production Process

The EVA solar film production process includes raw material feeding, extrusion, film forming, cooling, thickness control and winding.

EVA material is accurately fed into the extruder, where it is melted and plasticized under controlled processing conditions. The molten material is then formed into a continuous film through the T-die.

After film forming, the film passes through the cooling and thickness control sections to maintain dimensional consistency. The finished EVA solar encapsulant film is then wound into rolls for further use in photovoltaic module manufacturing.

Click to view more information about the EVA solar film production line's configuration.

Main Equipment Configuration

The EVA film extrusion system can include:

●  Automatic raw material feeding system

●  EVA film extruder

●  Special T-die

●  Film forming and cooling system

●  Embossing system

●  Online thickness control system

●  Edge trimming system

●  Automatic winding system

●  PLC control system

The equipment configuration can be selected according to the required EVA film specifications and production capacity.

Technical Specifications

ParameterSpecification
Applicable MaterialsEVA+additive, POE+additive, solar encapsulation blends
Film StructureSingle-layer (EVA or POE) / EPE three-layer / EP type
Screw DiameterΦ90 / Φ100 / Φ120 / Φ150 (customizable)
L/D Ratio32:1 – 36:1 (optimized for EVA/POE)
Output Range200 – 650 kg/h (depending on material & width)
Film WidthUp to 2800 mm (after edge trimming)
Thickness Range0.3 – 1.2 mm
Line Speed3 – 15 m/min
Thickness ToleranceTD ≤ ±1.5%

Technical specifications can be configured according to the actual product requirements.

Flexible die lip adjustment for fine thickness correction. Learn more about extrusion unit.

EVA Solar Film Applications

The produced EVA encapsulant film is mainly used for photovoltaic module encapsulation, including:

  • Solar cell encapsulation

  • PV module manufacturing

  • Solar module lamination

  • EVA encapsulant film production

The film is used as an encapsulation layer in PV modules to provide adhesion and protection for solar cells.

Key Features

Stable Film Extrusion

The extrusion system is designed for continuous and stable EVA film production.

Film Thickness Control

The production system incorporates thickness control to help maintain consistent film thickness during production.

Automatic Winding

The finished EVA solar film can be automatically wound into rolls for subsequent processing and use.

Flexible Production Configuration

The equipment can be configured according to required film width, thickness, output and production conditions.

What Is EVA Solar Film?

EVA solar film, also known as EVA solar encapsulant film, is a polymer film used in photovoltaic module encapsulation. During PV module manufacturing, the film is laminated with solar cells and other module layers to provide adhesion and protection.

The quality of EVA encapsulant film is affected by material formulation, extrusion stability, film thickness uniformity and production process control.

Automatic upper shaft, automatic unwinding, intelligent and convenient. Get a quote now!

Why Choose EVA Film Extrusion Equipment?

For manufacturers planning to produce EVA solar encapsulant film, the extrusion system needs to provide stable material processing, consistent film forming and reliable winding.

Our EVA film extrusion equipment combines these processes into a continuous production system and can be configured according to the required production capacity and film specifications.

Frequently Asked Questions

What is EVA solar film used for?

EVA solar film is mainly used as an encapsulant in photovoltaic modules to bond and protect solar cells during the module manufacturing process.

What equipment is used to make EVA solar film?

EVA solar film is produced using an extrusion system that generally includes material feeding, an extruder, T-die, film forming and cooling equipment, thickness control and a winding system.

What information is needed to select EVA solar film production equipment?

Important requirements include film width, film thickness, required production capacity, EVA material specifications and the desired winding configuration.

Can the EVA film production equipment be customized?

The equipment configuration can be adjusted according to the required film specifications, production capacity and manufacturing process.

INQUIRENOW

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